The development of materials technology
is divided into two aspects: production
and application.

research status of production technology
There have
been three main methods for preparing CNT:
arc-discharge, laser ablation and chemical
vapor deposition (CVD).
Arc-discharge
is one important method for preparing CNT
on large scale. In this method, high purity
and density flake graphite whose thickness
is 10mm and diameter is about 30mm acts
as cathode, while graphite rod whose diameter
is about 6mm acts as anode. The whole system
maintains the helium atmosphere in which
the pressure is about 104 Pa, the discharge
current is 50A and the discharge voltage
is 20V. Through adjusting the feed speed
of anode, the discharge end interval of
two electrodes can be unchanged with the
growth of anode, thus large area discrete
distribution CNT is obtained. The characteristics
of this method are: fast growth speed, easily
controllable process parameters. But the
growth temperature is relatively high and
the preparation equipment is relatively
complicated.
In laser
ablation method, laser is used to irradiate
graphite target containing catalyst at a
certain temperature. As a result, gaseous
carbon and catalyst particle are taken to
low temperature region from high temperature
region by air flow and CNT forms under catalyst
action. The characteristic of this method
is the high quality but the yield is low.
It is basically used to prepare singe-walled
carbon nanotube.
Chemical
vapor deposition (CVD) is another commonly
used method for preparing CNT. In this method,
the substrate, dispersed with small metal
catalysts such as iron particles, was sent
into the hotspot of the furnace under a
constant flow of hydrocarbon such as benzene
and hydrogen and argon mixture gas. The
temperature of the furnace was around 1000‿
and the fibrous materials grew on the surface
of the substrate from the iron particle.
The obtained fibrous carbon material had
the carbon nanotube in the core, and deposited
carbons on it. Due to low preparation temperature(usually
between 500ﹿ00‿ high quality and quantity
product, simple equipment demanded and easily
controllable condition, CVD technology has
a bright future for industrialization.
research status of application
Depending
on the size and morphology of the fibrous
carbons, the application varies a lot. When
the diameter is large, they are used in
energy devices such as fuel cells, lithium
ion secondary batteries, and electric double-layer
capacitors. Large fibers can also be used
in composites as a filter material, for
reinforcing the composites, and as a thermal
conductor. As the diameter of fibrous carbon
decreases, the application also scale down
in size. Smaller fibrous carbons can be
used as a filler of three-phase composites,
such as the resin/large carbon fiber/small
carbon nanotube composite. Nanotubes are
used as field emitters and optical polarizers,
as well. For the small carbon nanotubes,
electronic devices, such as FETs, and interconnects
are under development.
(1)application
in lithium battery
The
outstanding mechanical properties and the
high surface-to-volume ratio(due to their
small diameter) make carbon nanotube potentially
useful as an anode material or an additive
in lithium-ion battery systems. An SEM image
of an electrode containing 10wt% carbon
nanotube as the additive shows a homogenous
distribution of nanotube in synthetic graphite
reveals the cyclic efficiency of a synthetic
graphite anode as a function of the weight
percent of muti-walled carbon nanotube(MWNT).
With increasing weight percent of carbon
nanotube, the cyclic efficiency of the synthetic
graphite battery anode increases continuously,
and in particular, when 10wt% nanofibers/
nanotube were added, the cyclic efficiency
was maintained at almost 100% up to 50cycles.
At higher concentrations, the nanotube interconnect
graphite powder particles together to form
a continuous conductive network.
(2)application
in electric double-layer capacitor
The
advantage of the electric double-layer capacitor(EDLC)
is considered to be its high discharge rate,thus
making it application as a hydrid energy
source for electric vehicles and protable
electric devices. EDLC containing carbon
nanotubes in the electrode exhibited relatively
high capacitances resulting from the high
surface area accessible to the electrolyte.
On the other hand, the most important factor
in commercial EDLC is considered to be the
overall resistance on the cell system. In
this contest, carbon nanotubes and nanofibers
with enhanced electrical and mechanical
properties can be applied as an electrical
conductive additive in the electrode of
EDLC. It has been demonstrated that the
addition of carbon nanotubes results in
an enhanced capacity at higher current densities,
when compared with electrodes containing
carbon blacks.
(3)application
in fuel cell
Fuel
cells have been considered as next-generation
energy devices because such systems transform
the chemical reaction energy from hydrogen
and oxygen into electric energy. Carbon
nsnotubes decorated with metal nanopaticles
as an electrode has doubled the fuel cell
performance due to the increased catalytic
activity of nanotube-based electrodes. It
is anticipated that carbon nanotube technology
will contribute to the development of fuel
cells, as a catalyst support, and also as
a main component as bipolar systems.
(4)application
in field emission tube(plate display)
Under
special condition, carbon nanotubes can
vertically growth and form array structure
on the silica wafer plated with catalyst.
The definition of the superhigh definition
flat display made of this carbon nanotube
can reach to several ten thousands lines.
Also, carbon nanotubes can be form array
structure on many materials such as nickel,
titanium, chromium, graphite, tungsten so
as to be used to produce various field emission
tubes.
(5)application
in polymer composite
It has
been showed that carbon nanotubes could
behave as the ultimate one-dimensional material
with remarkable mechanical properties. The
density-based modulus and strength of highly
crystalline SWNTs are 19 and 56 times that
of steel. On the basis of a continuum shell
model, the armchair tube exhibits a large
stress-stain response than the zigzag tube
under tensile loading. Also highly improved
mechanical properties are expected owing
to the strong carbon-carbon covalent bond
depending strongly upon the atmotic structure
of nanotubes and the number of shells.
Moreover, carbon nanotubes exhibit enhanced
electrical and thermal conducting properties;
better than those of copper.
Therefore,
carbon nanotubes have been studied intensively
as fillers in various matrices, especially
polymers. The best ultization of the intrinsic
properties of these fibrous nanocarbon-bons
in polymer could be achieved by optimizing
the interface interaction of the nanotube
surface and the polymer. Therefore, surface
treatments via oxidation in conjunction
with the polymer or epoxy could be used
in order to improve adhesion properties
between the filler and the matrix. This
results in a good stress transfer from the
polymer to the nanotebe. There are various
surface oxidative process, such as electrochemical,
chemical and plasma techniques. In addition,
the dispersion of nanotubes/nanofibers in
the polymer should be uniform within the
matrix.
The
smallest working composite gear has been
prepared by mixing nanotubes into molten
nylon and then injecting into a tiny mold.
The diameter of this gear is as small as
that of human hair. This piece exhibits
high mechanical strength, high abrasion
resistance and also good electrical and
thermal conductivity.
When
cup-stacked-type carbon nanotubes are incorporated
in polypropylene, the improvement in tensile
strength with increasing the amount of nanotubes
is really remarkable(up to 40%). This remarkable
result can be explained by the particular
morphology of cup-stacked-type carbon nanotubes.
In other words, a large portion of edge
sites on the outer surface of nanotubes
migh act as nucleation sites and then higher
crystallization of polypropylene, resulting
in good adhesion between nanotubes and polymers,
is achived. Recently, various studies on
the nucleation effect of nanotubes on the
crystallization of semi crystalline polymer
have been reported.
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