The
development of materials technology is divided
into two aspects: production and application.
research
status of production technology
Biodegradable
material falls into four types according to
its source: natural polymer material, micro-synthetic
polymer material, chemical synthetic polymer
material and mixed polymer material.
Production
cost of PLA is low. However, its application
is limited by performance mutation around
70‿such as soften, strong gas permeability,
etc. These shortcomings can’t be overcome
home and abroad after a number of efforts
without cost increase.
In
addition, injection molding machine used
to process PLA currently can’t meet demand
because thermodynamic properties of PLA
is quite different from that of traditional
plastics. Therefore, many manufacturers
are developing copolymer of D- lactic acid
and L- lactic acid, aimed to control thermodynamic
properties of PLA by adjusting ratio of
D- lactic acid and L- lactic acid. As fermentation
production process of D- lactic acid is
not mature yet, future direction will focus
on developing bacteria and progress of producing
D- lactic acid in large scale.
PHA
has many advantages over PLA in thermodynamic
properties. Though current production cost
of PHA is much higher than that of PLA,
PHA has many advantages in application compared
with PLA, due to diversified structure and
performances.
The
key technology of PHA production is acquiring
microbial strains with high yield and high
conversion rate; meanwhile, theses strains
must be able to make use of cheap carbon
source such as glucose, starch, vegetable
oil, etc. Specifically speaking, it is:
accumulation rate of PHA is best to be more
than 80% of cell dry weigh; conversion from
carbon source to PHA is best to be more
than 50%; recovery rate of PHA is best to
be more than 90%; cell culture density is
best to be more than 150g/l; fermentation
time is less than 48 hours. PHA produced
in this condition is competitive.
Sustainable
development of PBS can be achieved with
succinic acid as its production material
produced by efficient and cheap fermentation
process and strains.
research
status of application
Biodegradable
material finds application in many fields
attributing to its properties of non-toxic,
biodegradable, biocompatibility, etc.
(1)
application in packaging, food and beverage
industry
It
is anticipated that demand of plastic packaging
polymer material will reach 5 million tons
in the 21st century in food packaging (restaurants,
supermarket, vegetable base, etc.) and industrial
products packing (household appliances,
instrumentation, medical and public health,
etc.). If 30% of them are difficult to ingather,
the waste will reach 1.5 million tons. If
biodegradable polymer material is substituted
for those nom-degradable plastics, it will
open up a huge market in packaging industry.
In
addition, huge market demand of disposable
dishware also provides biodegradable polymer
material with huge market space. For example,
consumption of lunch boxes is 15 billion
in 2000 in China and consumption of noodle
bowls is more than 15 billion; besides,
there are disposable cups, bowls, plates,
etc. Particularly, after disposable dishware
is forbidden to be manufactured, sold and
used, biodegradable material’s market space
is broadened further.
Currently,
biodegradable polymer materials used in
packaging, food and beverage industry are
chitin/ chitosan and its derivatives, PHB
and its copolymer PHBV, etc. Products developed
mainly include package, food bags, fast
food dishware, cups, etc.
(2)
application in agriculture
Biodegradable
polymer material’s second largest application
lies in agriculture. It can be mixed fertilizer
through the process of organic degradation
or mixed compost with organic waste under
appropriate condition. Particularly, degradation
product of biodegradable polymer material
produced from chitin/ chitosan or containing
chitin/ chitosan not only contributes to
plant growth, but also improves soil environment.
As
a large agricultural country, annual consumption
of agricultural films, mulch plastic films,
cling films, rice bowl, fertilizer package
and so on is a huge number. In 2000, cover
area of mulch plastic films exceeds 100
million mu demanding 500000 tons of mulch
plastic films, with an annual growth rate
of 20-30%; annual consumption of fertilizer
package totals to 230000 tons. It brings
on abundant non-biodegradable waste so that
making environment polluted and polymer
material wasted.
If
using biodegradable polymer material instead,
mulch plastic films automatically degrade
to nutrients absorbable by animals and plants.
In this condition, it not only relieves
environmental pollution, does good to plant
growth, but also achieves the purpose of
recycling.
Products
developed in agriculture mainly include
mulch plastic films, rice bowl, fertilizer
package, compost package, etc.
(3)
application in medicine field
An important application
of biodegradable polymer material in medicine
is controlled drug release. Generally speaking,
polymer material serves as drug carrier
in system of drug control release, which
can be used in different controlled release
system such as gel controlled release, microsphere
and microcapsule controlled release, in-body
embedded controlled release, targeted controlled
release, etc. Compared with non-biodegradable
drug carrier polymer, these polymers have
following advantages because of its function
of absorption and metaboly: slow-release
rate has little dependence on drug properties;
it adapts release of instable drug more;
release rate is more stable, etc.
Currently,
biodegradable polymer material used as drug
controlled release carrier and extensively
studied includes PLA, lactic acid- caprolactone
copolymer, glycollide-lactide copolymer
and other aliphatic polyester, chitin/ chitosan
and its derivatives.
Another
important application of biodegradable polymer
material in medicine is used as bone fixtures.
It includes two aspects: one is bone fixtures
such as bone splint, bone screw and so on,
which require implanted polymer degraded
slowly in the process of healing; the other
is polymer material on which cells and tissues
are cultured and grown to be tissues and
organs (cartilage, liver, blood vessels,
skin, etc.) in some time requiring degraded
slowly in quite a long time.
For
a long time, stainless steel metal polymer
material is used as bone fixture polymer
material home and abroad. In this case,
it may bring on osteoporosis and need second
surgery. If use biodegradable material instead,
it can degrade automatically after completing
its mission in body without second surgery.
In
addition, other applications of biodegradable
polymer material in medicine include surgical
suture, tissue repair, wound dressings,
and so on.
(4)
application in other industries
Besides aforesaid
industries, biodegradable polymer material
finds potential market in many other areas,
such as one-time daily necessity, fishnet
tackle, diapers, sanitary napkins, cosmetics,
gloves, shoe covers, head covers, tablecloths,
gardening, etc.
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